Course Details

This course is appropriate for a wide range of professionals but not limited to:

• Maintenance and Reliability Engineers
• Maintenance Supervisors and Planners
• Operations and Production Engineers
• Asset Integrity, Mechanical, and Plant Engineers
• Maintenance Technicians and Engineering Support Staff
• Anyone involved in asset management, maintenance planning, or reliability improvement

• Expert-led sessions with dynamic visual aids
• Comprehensive course manual to support practical application and reinforcement
• Interactive discussions addressing participants’ real-world projects and challenges
• Insightful case studies and proven best practices to enhance learning

By the end of this course, participants should be able to:

• Understand core concepts of maintenance and reliability engineering
• Implement effective maintenance strategies and planning processes
• Perform root cause and failure analysis to prevent repeat failures
• Apply condition monitoring and predictive maintenance techniques
• Improve equipment availability and lifecycle performance
• Track maintenance performance using KPIs and reliability metrics

DAY 1

Foundations of Maintenance and Reliability Management

• Role of maintenance in business performance and asset reliability
• Maintenance and reliability management frameworks
• Asset lifecycle management and reliability concepts
• Reliability, Availability and Maintainability (RAM) principles
• Maintenance maturity models and benchmarking
• Maintenance strategy selection and optimization
• Corrective, preventive, predictive and condition-based maintenance
• Reliability-Centered Maintenance (RCM) and Risk-Based Maintenance (RBM)
• Failure behavior, failure patterns and the P-F curve
• Maintenance KPIs, dashboards and reliability performance metrics
   

DAY 2

Reliability Engineering, Failure Analysis and Maintenance Technologies

• Reliability-Centered Maintenance (RCM) methodology and applications
• Functional analysis and equipment criticality assessment
• Failure Modes and Effects Analysis (FMEA)
• Failure consequences and risk assessment
• Root Cause Analysis (RCA) and failure investigation
• Failure data collection and analysis
• Risk-based maintenance and maintenance prioritization
• Condition monitoring and predictive maintenance technologies
• Development of inspection and condition monitoring programs
• Reliability improvement and integration of reliability with risk management
   

DAY 3

Maintenance Planning, Scheduling, CMMS and Continuous Improvement

• Maintenance planning, work identification and prioritization
• Work request, work order and maintenance workflow management
• Resource estimation, allocation and backlog management
• Maintenance scheduling and schedule compliance
• Computerized Maintenance Management Systems (CMMS)
• Asset registers, data quality and CMMS work order management
• Spare parts, inventory and critical spare parts management
• Maintenance cost management, budgeting and lifecycle costing
• Total Productive Maintenance (TPM), Lean Maintenance and 5S
• Continuous improvement, maintenance audits and maintenance excellence implementation