Course Details

This course is appropriate for a wide range of professionals but not limited to:

• Maintenance Engineers and Supervisors
• Maintenance and Asset Managers
• Plant Engineers and Operations Managers
• Facilities Managers
• Reliability Engineers
• CMMS Coordinators and Planners
• Technical professionals involved in maintenance planning and execution

• Expert-led sessions with dynamic visual aids
• Comprehensive course manual to support practical application and reinforcement
• Interactive discussions addressing participants’ real-world projects and challenges
• Insightful case studies and proven best practices to enhance learning

By the end of this course, participants should be able to:

• Understand the role of maintenance in organizational success and asset performance.
• Design and implement an effective maintenance strategy (corrective, preventive, predictive, and reliability-based).
• Plan, schedule, and control maintenance work to maximize uptime and productivity.
• Analyze and improve maintenance performance using key metrics (KPIs).
• Optimize spare parts and inventory control systems.
• Implement modern tools like CMMS for data-driven decision-making.
• Foster a safety-conscious and efficient maintenance team culture.

DAY 1

Introduction to Maintenance Management

• Pre-test
• Role of maintenance in business and production
• Types of maintenance strategies: corrective, preventive, predictive, and reliability-centered
• Maintenance maturity models and benchmarking
• Aligning maintenance with organizational goals
• Overview of asset lifecycle management

DAY 2

Maintenance Planning and Scheduling

• Work request and work order systems
• Planning principles and scheduling tools
• Resource estimation and allocation
• Managing backlog and work prioritization
• Maintenance workflow and process mapping
• Case studies and group exercises

DAY 3

Reliability, Risk & Condition Monitoring

• Reliability-Centered Maintenance (RCM) principles
• Failure Modes and Effects Analysis (FMEA)
• Risk-Based Maintenance (RBM)
• Introduction to condition monitoring technologies (vibration analysis, thermography, oil analysis)
• Introduction to Predictive Maintenance (PdM)
• Creating inspection and monitoring plans

DAY 4

CMMS, Spare Parts, and Cost Control

• Selecting and using a CMMS effectively
• Data quality and asset register setup
• Inventory and spare parts management
• Budgeting and cost analysis in maintenance
• Cost-benefit analysis of maintenance decisions
• Contractor and service provider management

DAY 5

Performance Management and Continuous Improvement

• Maintenance Key Performance Indicators (KPIs)
• Using MTBF, MTTR, OEE for performance improvement
• Root Cause Analysis (RCA)
• Lean Maintenance and 5S in maintenance
• Building a proactive maintenance culture
• Action planning and implementation strategies
•  Post-test